Custom Plastic Pallets & Containers

Engineered for Tough Tasks

Our custom plastic pallets and containers are built for strength, precision, and reliable performance in materials handling.

Materials Handling Solutions

At Megafab, we design and fabricate custom plastic materials handling solutions for industrial use across the UK and Europe. We specialise in modifying, enlarging, and enhancing plastic crates, pallets, and containers to solve real world operational challenges. Whether you're handling oversized parts, streamlining automated logistics, or protecting high-value items in a returnable supply chain.

With in-house capabilities including plastic welding, 3 axis and 5 axis CNC machining, CAD design, butt welding, vacuum forming, hot foil stamping, and full fabrication, we turn standard plastic components into purpose built, performance optimised handling systems. Our solutions are used across manufacturing, automation, recycling, food processing, automotive materials handling, logistics, engineering industries and many more.
If you need it stronger, larger, safer, or smarter - we’ll build it.

Oversized Plastic Pallets for Heavy-Duty Materials Handling

Our oversized plastic pallets are engineered for industrial scale—built to transport large, heavy, or high-value goods with maximum safety and efficiency. Whether you're moving solar panels, engine blocks, or heavy components, our pallets are tailored to your dimensions, stacking system, and equipment.

  • Custom pallet dimensions to suit machinery, conveyors, or racking
  • Reinforced runners and welded deck structures for stability
  • Optional castors, feet, and anti-slip surfaces for secure movement
  • Automation-ready designs with forklift and robotic access
  • Long-life materials built for repeat use in tough environments
Explore Oversized Plastic Pallets
A bespoke oversized plastic pallet on a white background.

Oversized & Custom Plastic Storage Boxes

Our oversized plastic boxes are designed for industrial performance and engineered to store, protect, and transport bulky parts, assemblies, or valuable components with precision and strength. Whether you're handling electronics, mechanical parts, or irregular items, our boxes are customised to your size, layout, and handling system.

  • Designed for large, irregular, or heavy payloads
  • Drop-down doors, lids, castors, and integrated divider
  • Welded HDPE or PP construction for strength and hygiene
  • Tamper-evident closures and hot foil-stamped identification
  • Forkliftable bases and stackable profiles for handling systems
Explore Plastic Storage Boxes
An oversized plastic box designed for logistics and the materials handling industries.

Plastic Fabrication Services to Power Your Workflow

In addition to our featured products, Megafab offers a full range of plastic engineering services - giving you complete flexibility to adapt, enhance, or create custom materials handling solutions from the ground up.

Built for Industry. Designed for You.

At Megafab, we don’t sell catalogue parts—we deliver engineered solutions. Whether you’re upgrading an existing process or building a new handling system from scratch, we’ll help you customise plastic crates, pallets, and containers to perform better, last longer, and fit perfectly into your workflow.

Ready to Get Started?